Cut Aluminum Sheet With Circular Saw

In our test it cut through rebar like a hot knife through butter.

Cut aluminum sheet with circular saw.

It is ideal for thinner sheets up to 11 gauge. To safely and efficiently cut through metal with a circular saw you ll need to operate at a maximum no load rpm of 5 000. It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool. Brace the corrugated metal with your nondominant hand and start to cut.

All of the major blade manufacturers offer non ferrous blades for cutting aluminum. There are two main types. Before cutting aluminum with a circular saw determine what type of aluminum you need to cut such as aluminum siding or an aluminum sheet. A quality saw is key.

This is a handy trick for things that are too big for the band saw. You can t cut through thick blocks of metal with this one however. Otherwise you may end up overheating the metal and cause serious harm to yourself and your power tools. For cutting thicker sections i ll use walter cool cut.

Brace the metal by applying pressure with your nondominant hand holding it at least 2 feet 0 61 m away from your saw. Press the base plate of your saw against an edge where you want to start cutting. Hot metal chips will fly. Secure the aluminum to the saw horses with a clamp.

Measure the piece of aluminum with the tape measure. Cut metal with your circular saw. People have lost fingers because of this issue no matter the type of blade use lubrication to keep the blade from gumming up with debris or catching on the material. Metal cutting blade this type of blade has smaller teeth separated by sturdy slots.

Jig saw or reciprocating saw. Place the piece of aluminum you need to cut on a pair of saw horses. For thicker sheets of aluminum use a blade with just six teeth per diameter inch. The amana and freud are a full kerf of 125 which reduces the trend to flex if you are cutting a lot while the tenryu and diablo offer blades with a thinner kerf which puts less load on the motor and cuts easier really useful if your saw is under powered.

You can cut mild steel up to about 3 8 in. Not so much for. Thick using a ferrous metal cutting blade. Obviously the circular saw is great for straight cuts.

The biggest risk of cutting aluminum with a circular saw is the blade grabbing the material if the blade catches on the material you risk injury. This design helps in cutting metal pipes and sheets. Types of circular saw blades for cutting aluminum. This works amazing for things like diamond plate but i ve cut as thick as 4 aluminum had to cut it from both sides to get the blade deep enough and it worked just fine.